Full-Tunnel Entire Nitrogen Wave Soldering System

Full-Tunnel Nitrogen Wave Soldering System for High-Precision Assembly

Featuring real-time closed-loop monitoring, this system dynamically adjusts nitrogen flow with PID control to lock in precise oxygen levels while cutting gas consumption. By sealing the entire preheating and soldering zone, it optimizes thermal efficiency to significantly drop overall power usage and minimize solder dross formation.

The full-tunnel nitrogen environment dramatically improves wetting and solder penetration across complex PCB joints, virtually eliminating common defects like bridging and voiding. This stable, low-oxidation process guarantees superior joint integrity, enhances overall production yield, and lowers operational costs in high-volume manufacturing

Technical Specifications

NXS-450 Technical Specifications

Key specifications for the NXS-450 wave soldering machine engineered for high-precision PCB assembly.

Model NXS-450
Dimensions (L×W×H) 5920 × 1620 × 1735 mm
Power Supply 3P5W 380V AC 50/60Hz 160A
Optional: 3P5W 220V AC 50/60Hz 130A
Power Consumption Total Power: 60 KW | Power Demand: 75 KW
Operating Power: 10–13 KW
Control System PC + PLC Control System
Preheating System Hot Air / IR Option | 3 Top + 3 Bottom Zones (1950 mm)
Optional: Up to 4+4 Zones (2250 mm) | Temp: RT–250°C
Solder Pot Capacity & Temp Capacity: ~550 KG (Lead-Free)
Max Temp: 300°C | Working Temp: 280°C
Wave Drive & Selection 0.75 kW × 2 Servo Motors | Height: 0–15 mm
Spoiler + Flat or Spoiler + Spoiler
PCB Width & Transport Speed 50–450 mm (Option: 50–610 mm) | 0–1800 mm/min
PCB Component Clearance Top 150 mm / Bottom 25 mm
Inert Gas / Nitrogen Support N₂ Pressure: 0.5–0.8 MPa | Flowmeters: 7 pcs
Key Features

Advanced Features of NXS-450 Wave Soldering

Reliable processing, closed-loop servo control, and high-efficiency preheating for modern SMT lines.

PC + PLC Control

Integrated PC and PLC system providing stable operation, recipe storage, and precise parameter tracking.

Closed-Loop Servo Wave Height

Dual 0.75 kW servo-driven pumps ensure accurate wave height regulation (0–15 mm) for clean joint formation.

Flexible Multi-Zone Preheating

Standard 3+3 hot air or IR preheat zones with PID+SSR temperature control up to 250°C.

Precision Flux Spraying

Controlled spray system operating at 0.25–0.4 MPa pressure with flow rates between 10–100 ml/min.

Dual Wave Peak Options

Selectable wave profiles (Spoiler + Flat or Spoiler + Spoiler) to adapt to different board densities.

Integrated Nitrogen Option

Equipped with 7 nitrogen flowmeters to reduce dross formation and improve soldering wetting.

Industries we serve

Consumer Electronics

Automotive Electronics

Industrial Electronics

EMS Manufacturing

Telecommunications

R&D & Prototype Production