X-Ray Component Counters DS-3200

DS3200 AI-Enhanced Online X-ray Component Counter

The DS3200 is a state-of-the-art solution for automated SMD component inventory management designed specifically for SMT factories. By integrating advanced X-ray imaging and intelligent AI deep learning algorithms, it achieves over 99.99% counting accuracy for micro-components as small as 01005 (Imperial). It streamlines warehousing workflows through fully automated loading and unloading, supporting AGVs, carts, and direct production line docking while maintaining a radiation-safe operation of below 1 mSv/h

The machine features fast counting speeds that process four reels simultaneously in 8–10 seconds, effectively saving 5–7 labor equivalents. Key applications include managing work order returns, LPN inventory checks, and non-destructive reel or tray counting without compromising moisture-sensitive components, all while providing real-time data synchronization directly to MES and ERP systems.

Technical Specifications

DS-3200 AI-Enhanced Online X-Ray Component Counter Technical Specifications

Detailed technical specifications of the DS-3200 automated online component counter.

Model DS-3200
Manufacturer WISDOMSHOW
Country of Origin China
Tube Voltage 50–80 kV
Tube Current 100–800 μA
Cooling Method Air-cooled
Radiation Safety Level <1 μSv/h
Detector Type Amorphous silicon flat panel (17-inch active area)
Pixel Matrix & Resolution 3072 × 3072 pixels (Resolution: 140 μm/pixel)
Image Size 430 × 430 mm (Physical size: 470 × 470 × 35 mm)
Counting Accuracy >99.99% (01005 support)
Counting Speed 8–10 sec (4 reels simultaneously)
Max Reel/Tray Size 17 inches
Max Tray Thickness 80 mm (Confirm per configuration)
Load Capacity 10 kg
Feeding Method Cart-type automatic induction / AGV / production line compatible
Labeling Method Robotic arm + CCD positioning (98% label coverage accuracy)
Total Power 2400 W (Confirm per model variant)
Supply Voltage 220V, 50-60 Hz
Equipment Dimensions 4500 × 1200 × 2118 mm (Size varies by module)
Weight ~2500 kg
Key Features

Advanced Features of the DS-3200 Online Component Counter

AI-powered high accuracy, full automation, and seamless MES/ERP synchronization.

AI-Powered High Accuracy

Deep learning algorithms deliver over 99.99% counting precision, even for ultra-small 01005 components.

Full Automation

Supports AGV, cart, and production line docking for hands-free loading and unloading workflows.

Non-Destructive X-Ray Inspection

Contactless scanning preserves reel integrity, including sensitive moisture-sensitive components.

Seamless System Integration

Provides real-time data uploads to MES and ERP systems for completely traceable inventory records.

Fast Counting Speed

Efficiently processes 4 reels in 8–10 seconds simultaneously, saving 5–7 labor equivalents.

Strict Radiation Safety

Maintains radiation emission levels below 1 μSv/h, fully meeting international safety standards.

Industries we serve

Our Automated Optical Inspection (AOI) solutions support a wide range of electronics manufacturing industries by delivering intelligent defect detection, enhanced quality assurance, and reliable inspection throughout the SMT production process.

Consumer Electronics

Automotive Electronics

Medical Devices

Industrial Electronics

Telecommunications

EMS production