X-Ray Component Counters DS-3200
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DS3200 AI-Enhanced Online X-ray Component Counter
The DS3200 is a state-of-the-art solution for automated SMD component inventory management designed specifically for SMT factories. By integrating advanced X-ray imaging and intelligent AI deep learning algorithms, it achieves over 99.99% counting accuracy for micro-components as small as 01005 (Imperial). It streamlines warehousing workflows through fully automated loading and unloading, supporting AGVs, carts, and direct production line docking while maintaining a radiation-safe operation of below 1 mSv/h
The machine features fast counting speeds that process four reels simultaneously in 8–10 seconds, effectively saving 5–7 labor equivalents. Key applications include managing work order returns, LPN inventory checks, and non-destructive reel or tray counting without compromising moisture-sensitive components, all while providing real-time data synchronization directly to MES and ERP systems.
DS-3200 AI-Enhanced Online X-Ray Component Counter Technical Specifications
Detailed technical specifications of the DS-3200 automated online component counter.
| Model | DS-3200 |
|---|---|
| Manufacturer | WISDOMSHOW |
| Country of Origin | China |
| Tube Voltage | 50–80 kV |
| Tube Current | 100–800 μA |
| Cooling Method | Air-cooled |
| Radiation Safety Level | <1 μSv/h |
| Detector Type | Amorphous silicon flat panel (17-inch active area) |
| Pixel Matrix & Resolution | 3072 × 3072 pixels (Resolution: 140 μm/pixel) |
| Image Size | 430 × 430 mm (Physical size: 470 × 470 × 35 mm) |
| Counting Accuracy | >99.99% (01005 support) |
| Counting Speed | 8–10 sec (4 reels simultaneously) |
| Max Reel/Tray Size | 17 inches |
| Max Tray Thickness | 80 mm (Confirm per configuration) |
| Load Capacity | 10 kg |
| Feeding Method | Cart-type automatic induction / AGV / production line compatible |
| Labeling Method | Robotic arm + CCD positioning (98% label coverage accuracy) |
| Total Power | 2400 W (Confirm per model variant) |
| Supply Voltage | 220V, 50-60 Hz |
| Equipment Dimensions | 4500 × 1200 × 2118 mm (Size varies by module) |
| Weight | ~2500 kg |
Advanced Features of the DS-3200 Online Component Counter
AI-powered high accuracy, full automation, and seamless MES/ERP synchronization.
AI-Powered High Accuracy
Deep learning algorithms deliver over 99.99% counting precision, even for ultra-small 01005 components.
Full Automation
Supports AGV, cart, and production line docking for hands-free loading and unloading workflows.
Non-Destructive X-Ray Inspection
Contactless scanning preserves reel integrity, including sensitive moisture-sensitive components.
Seamless System Integration
Provides real-time data uploads to MES and ERP systems for completely traceable inventory records.
Fast Counting Speed
Efficiently processes 4 reels in 8–10 seconds simultaneously, saving 5–7 labor equivalents.
Strict Radiation Safety
Maintains radiation emission levels below 1 μSv/h, fully meeting international safety standards.
Industries we serve
Our Automated Optical Inspection (AOI) solutions support a wide range of electronics manufacturing industries by delivering intelligent defect detection, enhanced quality assurance, and reliable inspection throughout the SMT production process.